Conveyor Belt Vulcanizing Machine

CONVEYOR BELT VULCANİZİNG PRESS: (OUR MAIN PRODUCTION)

Hot vulcanizing is a method of repair that uses both heat and pressure to join repair materials with compromised sections of the belt. The belt must be cleaned and free of all oily, greasy substances before starting.

The hot vulcanizing method is ideal for cuts or tears, holes or breakdowns for steel cords and fabric. It can be executed in dusty environments and is suitable for all types of belts with varying widths and thickness.

HOT VULCANIZER:

TYPES:

1) Our Vulcanizing machines pressure system has two types:

1.1) Hydraulic pressure system: Equipped with compact hydraulic cylinders:

The hydraulic pressure system works quite long-lasting and all with our own production: honed hydraulic cylinder pipes, pistons, seals and fittings, spring pipes.
Our hydraulic pump types are: Hand pump and Motor pump.

Hydraulic type 2025 model

1.2) Pressure Cushion: Pressure water bag & Jacket.

Waterbag is manufactured with a perfect special rubber alloy which is strong and durable. Max water pressure might be 16 bar into it. All hoses have quick coupling connection types. An automatic water pump is given with the machine.

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2) Our Vulcanizing machine's heating plate system has two types:

2.1) For textile mesh conveyor belts: parallelogram plates angled: 16 ° 42 '.
2.2) For steel mesh conveyor belts: parallelogram 16 ° 42 'or rectangular(right angled) plates.

3) Both types are made of:

Components are light and easy to carry out.
Special alloy hardened aluminum profiles.
Stainless steel tube Heating Resistances with long lasting life.(T.S:5001 certificated accordingly)
DIN: 22131 norms in cord fabric belt as prescribed 10.2 kg / cm2 pressure is required,
in corts steel belt 13-14 kg / cm2 pressure is required.
Pressure in the hydraulic pressure system is obtained by means of hydraulic pumps (170 bar).
Pressure bag system is obtained by means of motor water pump (10.2 to 14 bar). Adjustable pressure. Type of water is used in winter antifreezed water.

4) Temperature

The heating plates reach the desired temperature(like 145° celcius) and automatically keep it constant at that temperature during cooking. When the cooking time(like 20 minutes) is up, the machine automatically turns itself off.

Splicing Press sizes:

TVP 650 witdh of the belt up to 650 mm.
TVP 800 width of belt up to 800 mm.
TVP 1000 width of belt up to 1000 mm.
TVP 1200 width of belt up to 1200 mm.
TVP 1400 width of belt up to 1400 mm.
TVP 1600 width of belt up to 1600 mm.
TVP 1800 width of belt up to 1800 mm.
TVP 2000 width of belt up to 2000 mm.
TVP 2200 width of belt up to 2200 mm.

Our heating plate can be right angled or paralelogram which angled 16 ° 42 '. Compression systems can be hydraulic type or waterbag type which depends on customer's desire.
Customers may ask us to produce special size of machine for their specific works.

5) Traverse Beams

High strength, aluminum-alloy traverse are mounted. subjected to the hardening process profiles are not affected by pressure. Special design is quite durable against bending and buckling.

6) Heating plates

Plates are produced entirely from aluminum alloy is lightweight and flexible.There are electrical plugs, thermocouple sockets, air cooling valve and slots for handle on the plate. Depending on weather conditions, the plates can reach 143-145 celcius degrees in 20 to 25 minutes.

7) Hydraulic pumps

Hydraulic Hand pump is used for the machines from 600mm to 1400mm.

Hydraulic Motor pump is used for the machines from 1600mm to 2200mm.

8) Hydraulic Hose and Central Group

400 bar pressure-resistant hoses 1 m and 2 m in length, one end of bushed other end Quick couplings, pressure gauge, it will work only 160-170 bar pressure in Tuncerler Machine products.

9) Electrical Panels

Our electrical panels operate in fully automatic or manual mode as desired. They are in IP 67 protection class. They have automatic digital thermostats and digital time relays and buzzer alert. They also have a 3 output / single-phase socket for your 220 volt devices.

Types: