Teknik Özellikler
PRES KODU	Birim	P 50/20	THDÇP 100/40	THDÇP 160/80	THDÇP 250/100	THDÇP 400/150
Presleme Kuvveti	Ton	50	100	160	250	400
İşletme Basıncı	kg/cm	250	250	250	250	250
Motor Gücü	HP	10+3	20+4	25+5.5	40+5.5	50x5.5
Faydalı Kalıp Alanı	mmxmm	500x500	600x600	800x800	1000x1000	1200x1200
Koç Plaka Hareketi	mm	500	600	600	650	700
Max. Açıklık	mm	650	850	900	950	1000
Serbest İniş Hızı Max	mm/sn	200	Ayarlanabilir	Ayarlanabilir	170	150
			200	200
Presleme Hızı	mm/sn	20	Ayarlanabilir	Ayarlanabilir	16.May	16
			20	17
Geri Dönüş Hızı	mm/sn	200	250	250	250	220
Pot Piston Gücü	Ton	20	40	70	100	150
Pot Plaka Hareketi	Ton	150	200	250	300	350
Pot Pimleme Alanı	mm	420x420	520x520	720x720	870x870	1080x1080
Makina Boyutları	mm	600x1800	700x2000	900x2200	1100x2400	1300x3100
		h=2500	h=3100	h=3550	h=3700	h=4100
Yaklaşık Ağırlık	kg	3000	5000	6000	10000	15000
Özel İsteklerinize Göre İmalatımız Mevcuttur
Firmamız, A.G. programı çerçevesinde yukarıda verilen ölçülerde değişiklik yapma hakkına sahiptir.

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CONVEYOR BELT VULCANİZİNG PRESS: (OUR MAIN PRODUCTION)

Hot vulcanizing is a method of repair that uses both heat and pressure to join repair materials with compromised sections of the belt. The belt must be cleaned and free of all oily, greasy substances before starting.

The hot vulcanizing method is ideal for cuts or tears, holes or breakdowns for steel cords and fabric. It can be executed in dusty environments and is suitable for all types of belts with varying widths and thickness.

HOT VULCANIZER:

 

TYPES:

1) Our Vulcanizing machines pressure system has two types:

1.1) Hydraulic pressure system:  Equipped with compact hydraulic cylinders:

The hydraulic pressure system works quite long-lasting and all with our own production: honed hydraulic cylinder pipes, pistons, seals and fittings, spring pipes.
Our hydraulic pump types are: Hand pump and Motor pump.  

          

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1.2) Pressure Cushion: Pressure water bag & Jacket.

Waterbag is manufactured with a perfect special rubber alloy which is strong and durable. Max water pressure might be 16 bar into it. All hoses have quick coupling connection types. An automatic water pump is given with the machine.

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2) Our Vulcanizing machine's heating plate system has two types:

2.1) For textile mesh conveyor belts: parallelogram plates angled: 16 ° 42 '.
2.2) For steel mesh conveyor belts: parallelogram 16 ° 42 'or rectangular(right angled) plates.

3) Both types are made of:

• Components are light and easy to carry out.
• Special alloy hardened aluminum profiles. 
• Stainless steel tube Heating Resistances with long lasting life.(T.S:5001 certificated accordingly)
•  DIN: 22131 norms in cord fabric belt as prescribed 10.2 kg / cm2 pressure is required,
• in corts steel belt 13-14 kg / cm2 pressure is required.
• Pressure in the hydraulic pressure system is obtained by means of hydraulic pumps (170 bar).
• Pressure bag system is obtained by means of motor water pump (10.2 to 14 bar). Adjustable pressure. Type of water is used in winter antifreezed water.

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4) Temperature

The heating plates reach the desired temperature(like 145° celcius) and automatically keep it constant at that temperature during cooking. When the cooking time(like 20 minutes) is up, the machine automatically turns itself off.

Splicing Press sizes:

TVP 650 witdh of the belt up to 650 mm.
TVP 800 width of belt up to 800 mm.
TVP 1000 width of belt up to 1000 mm.
TVP 1200 width of belt up to 1200 mm.
TVP 1400 width of belt up to 1400 mm.
TVP 1600 width of belt up to 1600 mm.
TVP 1800 width of belt up to 1800 mm.
TVP 2000 width of belt up to 2000 mm.
TVP 2200 width of belt up to 2200 mm.

•  Our heating plate can be right angled or paralelogram which angled 16 ° 42 '. Compression systems can be hydraulic type or waterbag type which depends on customer's desire.
  Customers may ask us to produce special size of machine for their specific works.

5) Traverse Beams

 
High strength, aluminum-alloy traverse are mounted. subjected to the hardening process profiles are not affected by pressure. Special design is quite durable against bending and buckling.

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6) Heating plates

Plates are produced entirely from aluminum alloy is lightweight and flexible.There are electrical plugs, thermocouple sockets, air cooling valve and slots for handle on the plate. Depending on weather conditions, the plates can reach 143-145 celcius degrees in 20 to 25 minutes.

       

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7) Hydraulic pumps

 Hydraulic Hand pump is used for the machines from 600mm to 1400mm.

 Hydraulic Motor pump is used for the machines from 1600mm to 2200mm.

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8) Hydraulic Hose and Central Group

400 bar pressure-resistant hoses 1 m and 2 m in length, one end of bushed other end Quick couplings, pressure gauge, it will work only 160-170 bar pressure in Tuncerler Machine products.

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9) Electrical Panels

Our electrical panels operate in fully automatic or manual mode as desired. They are in IP 67 protection class. They have automatic digital thermostats and digital time relays and buzzer alert. They also have a 3 output  / single-phase socket for your 220 volt devices.

Types:

• 3 phases + 1 neutral + ⏚(ground) - 400V - 50/60hz
• 3 phases + ⏚(ground) - 400V - 50/60hz
• 3 phases + ⏚(ground) - 660V - 50/60hz
  
  
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9.1) Exproof Energy Boxes

As Tuncerler Makina, our Exproof Ex db I Mb certified energy panels for working in mines are among your options.

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10) Resistances

They are made of stainless steel tube and are extremely long lasting. Our heating resistances are quit easy to replace.

 

 11) Hand Tools, Cushion gums and Chemical Cement Solutions:

Our Company is the manufacturer and dealer of these products below:

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12) Machine Tool Box and Contents (with Machine (free) provides:

• Solution brush 2 pieces
• Scissors 1 Unit
• Wrench 1 piece
• Single-mouthed Key (36-41) 1 Piece
• Cutter 1 Piece
• Tape Measure 1 Piece
• Wire Brush 1 Piece
• Powder Brush 1 Piece
• Rubber Wedge 1 piece
• Table 4 pcs, transport hook
• Tape Stripping Knife (Don Karlos) 1 Piece
• Tool Bag 1 Piece
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  NEWS:

• Vulcanizing education and usage manual of machine video example:

(Full version DVDs are given with machine)